The construction industry in India is growing steadily since the last few years. Pre Engineered Building(PEB) have delivered huge success through their variety of applications. According to construction Industry statistics Government of India is going to invest INR 480 billion in its smart cities projects that will transform the urban landscape of India. PEB becoming very popular because of numerous advantages like quick construction, cost effectiveness, durability, reusability and design flexibility. From a simple structure to complicated high-rise structures, PEB has astonished everyone with their impressive result. Due to popularity of prefab construction even the PEB is best choice for For challenging location. This is the main reason why everyone preferring PEB construction to place of RCC construction.
There are numerous peb companies in India which are doing good work in construction industry and are fulfilling client’s need. But few PEB manufacturers are working for the typical locations and EPACK Polymers Private Limited is the one of them which are providing PEB solution to the challenging locations in India. EPACK have done many prefabricated projects in Sikkim, Himachal Pradesh, Ladakh and many more challenging places. Delivery of the material are always a challenge in these locations but EPACK is always committed for quick construction and on time delivery of the projects.
Time saving and cost effectiveness are two of the most attractive features of Pre Engineered Buildings which make PEB the best choice for challenging location in India. Even reusability is also attracting to clients because in challenging location if you dismantle the steel structure for some reason then you can install that steel structure somewhere else. This is the real reason why PEB is best choice for challenging locations.
A structural shed is used mostly to store the raw material or any kind of manufacturing products in industries. Because of frequent use of these PEB sheds in industrial sector, they are popularly called as industrial sheds. These industrial shed are used in various application like workshops, agriculture farm, automobile center, godown, factory, manufacturing plant, warehouse etc. and even in various sector like FMCG sector, commercial sector, chemical industry. Industrial shed can be different in size and shape because it depends upon the client’s requirements. Even the cost for manufacturing industrial shed is estimated per square feet and varies according to the client’s requirement.
In Indian construction industry there are many Industrial shed manufacturers which are manufacturing quality industrial sheds. Industrial sheds are manufactured by pre engineered building company in few steps like planning, designing, components fabrication and final installation. PEB Industrial shed provide a flexible and reliable option for adding temporary capacity to the project. These prefabricated industrial sheds can easily be expanded because of flexibility in design. Industrial shed can cover the large areas required to store the products or materials and can easily be manufactured by its structural parts like columns, purlins, roof truss etc.
Pre engineered building shed height can go from 25 to 30 meters long. In constructing conventional building there are lot of labour and time required to complete the project but PEB shed required less labour & time to complete it. So structural shed is more importantly time & money saving for client. This is the reason why PEB construction is in demand at everywhere. Even if required to dismantle the PEB industrial shed then mostly material are reusable and hardly any material can wastage. So we can consider zero wastage in manufacturing PEB industrial shed. PEB industrial sheds are highly durable and energy efficient, as they can be cooled or heated very easily. Due to these features of prefabricated industrial shed we can say that PEB industrial sheds are a smart choice for construction.
Today, Pre Engineered Buildings are becoming the preferred choice of construction be it private project or government. Popularity of PEB is increasing day by day due to various advantages like quick construction, cost effectiveness, design flexibility, durability, reusability and time saving. Pre engineered buildings are a much used concept in the construction industry which is why more than 60% of the non-residential low-rise building in the world are pre-engineered. If we talk about India, India is the fastest growing market in the PEB construction segment.
There are many PEB manufacturers in Indian construction industry which are offering peb building solutions to their customers. EPACK Polymers Private Limited is one of the leading construction company amongst PEB players in India. With cost effectiveness, consistent quality and fast delivery of products being the main reasons why EPACK is a leading PEB manufacturer amongst the other players. The scope of using PEB structure ranges from low rise, mid rise, high rise buildings, large workshop, hospital, school, aircraft hanger, cold storage, warehouse etc. The cost of a pre engineered building is estimated per square feet and varies according to the requirement of the client.
Why Cost Effective choice:
There is plenty of labour involved in RCC construction to complete any project but limited labour required in Pre engineered building construction. When the large team of labour are required in rcc construction, then the labour charges are bound to be high. Labour charges are low due to limited labour in installation any PEB structure. Even the PEB can be constructed within few days or week easily once the all products are ready to transfer at the site. But RCC construction is time taking process. It can take few months to complete the project. When we dismantle the RCC structures then the material can hardly be reused, but in PEB structure material is mostly reusable. Hence we can say that because of these numerous advantages of Pre Engineered Buildings segment, PEB is a cost effective choice in the construction industry.
Today Pre Engineered Buildings are the most preferred choice of construction around the world. If we talk about India, PEBs are a much utilized idea that more than 60% of the non-residential low-rise buildings in west are pre designed. The country has the quickest developing business sector in the PEB development segment. This type of construction is pollution free and easy to fabricate any building in any location. If we compare pre engineered building with Reinforced Cement Concrete (RCC) building then it would be right to say that pre engineered building is better choice for construction. And the reasons are following as:
Cost & Time Saving:
For manufacturing a RCC building, there are lot of manpower & time required to build it and that is costly. But to build a pre engineered building less manpower & time required and this construction is quicker, affordable and cost-efficient way. So most importantly time saving in pre engineered building.
RCC buildings are brittle so they are less earthquake resistant but pre engineered buildings can withstand earthquake more effectively than RCC building.
Load Bearing Capacity:
In the comparison to the steel the load bearing capacity of the RCC is low but the load carrying capacity of pre engineered building is very good.
If we talk about RCC Building and steel building, moisture affects the RCC wall because of the absorption of moisture but in steel building it does not happened.
The material in RCC buildings construction is very rare to be reused but in pre engineered building construction material is mostly reusable. As a result, the scrap value of concrete is nil but the scrap value of steel is very good.
The self-weight of RCC is more but that of the Pre Engineered Buildings is 60% lighter than the concrete.
The foundation for the RCC building should be strong because of the larger weight of concrete but the steel building can be made without foundation
Pre engineered buildings require less maintenance as compared to RCC buildings. Any weather condition does not affect the steel building but RCC buildings are likely to be affected by weather conditions, so required more maintenance in it.
RCC Building material is not useful after destruction of building but steel building can be dismantle and reinstalled easily with the same material of it.
Prefabricated construction is trending all over world today because of various advantages like faster completion, flexibility in designs, reusability, cost effectiveness, durability and strong in strength. Prefab houses are now in demanding in India due to increasing popularity of prefab structure. In developed countries mostly houses are prefabricated and in developing countries like India, even government planning for residential use are prefabricated houses. In construction industry, for a prefab house there are many things which are used to provide better and effective result. EPS panel is one of them which is used frequently for provide highly energy efficiency in prefab house.
Expanded Polystyrene (EPS) is a lightweight closed cell rigid insulation formed by expansion of polystyrene beads. EPS panels are manufactured in a controlled environment at manufacturing plant of the company under the qualified technical team according to the industrial standard. EPS panel has excellent log term thermal and moisture resistance
Use of EPS Panel in prefab house:
- EPS insulated panels are reliable, cost effective and compatible with major construction materials.
- Sandwich panel can withstand extreme weather conditions without any damage and can be maintained easily by wiping the surface but in traditional homes, need periodical expensive maintenance in the form of painting.
- EPS panels are highly energy efficient, moisture resistance keeps them pest-free and fire resistance makes them safe.
- Energy saving is the main advantage of EPS panel, it save energy upto 30-40 % of the year.
- Insulated panels are manufactured to exact specifications and can be assembled quickly on site. This keeps construction costs and labour costs low, resulting in major savings.
- Insulated panels are completely Eco-friendly.
- Use of EPS panel in prefab house are completely time & money saving.
All advantages of EPS Insulated panel are the reason why EPS insulated panels are ideal for prefab houses in Indian construction industry. Prefab houses are in demand because of the time & money saving via use of insulated panels in the industry.
Cold rooms find application for storing large quantities of products that require low temperature inside the room. Cold room used in different industries for different purposes like Hospitality, Horticulture, Medicare, Pharmaceutical industry, Seafood and many more. Modular cold rooms are manufactured by prefabricated construction companies and sellers procure it from them. Some of the most common cold room problems and their solutions are addressed below:
Walls becoming condensed :
The reason why condensation walls appear is due to humid air coming in the shape of water which accumulates as droplets. To solve this, proper insulation is required on the wall surfaces which can improve the airflow inside cold room.
Mould on the Walls :
The accumulation of moisture leads to mould growing inside cold rooms. This is one of the most commonly found problems with cold room. Making the cold rooms dry, clean and purified can help solve this problem. Again, installation of proper insulation can do this.
Rotting Walls :
Lack of vapour barrier or one that is wrongly installed can leads to the walls rotting in the cold room. The other reason for this is moisture seepage into the wood cladding. This issue can be solved by installing a different kind of insulation or adding another layer of insulation.
Dripping ceiling :
The other result of wrongly fitted vapour barrier is dripping ceilings. Since the lack of insulation and vapour barrier are the common causes of this problem, the easiest solution would be to provide enough insulation as well as placing a vapour barrier with regards to the drive direction of the vapour pressure.
Smelly Storage airs :
Emission of gases like ethylene and carbon dioxide are usually from decaying. If excess, these gases can cause foul smell inside your cold room. It is therefore recommended to install an exhaust fan for proper ventilation. Any product that is decaying should be disposed right away to get rid of bad smell.
Prefabricated construction involves creating building components in a designated manufacturing unit and installing the components at the construction site. Prefabricated structures construction is becoming more common, improving in quality and has become available in a variety of budgets. This method of construction majorly different as compared to traditional methods, offering numerous benefits to both client and construction company. These numerous benefits of prefabricated construction are as following:
Reusability: In traditional construction extra materials require and that lead to increased waste. If dismantled the traditional building then hardly some material are reusable. But in prefabricated structures, the components are prefabricated and accurate. The material are reusable after dismantling the prefabricated building. All components are tightened with nut and bolts in prefabricated structure.
Eco-Friendly: Due to the open process, traditional construction generate dust, a poisonous mixture of concrete, cement, wood, stone and silica. And even more vicious chemical particles which easily gets mixed in the air during construction process. But with Prefabricated construction, there is minimal air pollution and it never produces those poisonous dust. Prefabricated construction thus reduces waste pollution.
Less Expensive: Traditional construction methods are labour intensive – each section of the structure has to be installed and built manually. But Prefabricated structures are mainly built in manufacturing plant in controlled environment and installed at site. This process reduces the overall cost of labor and therefore makes prefab structures less expensive.
Greater Flexibility: If any section of the structure is installed at site and then need to change its design. In prefabricated construction, prefabricated structures are made up of many individual parts and that allows for a greater amount of flexibility in design. If something needs to be changed in the design then the specific prefab part can simply be altered before production.
Reduced Construction Time: Prefabricated constructions take a fraction of the time to complete compared to traditional building. Components of any prefabricated steel structure are manufactured in the manufacturing plant according to the industrial standard and then installed at construction site of the project. This process can takes significantly lesser time. In traditional construction, contractor has to wait for each component which to be built and installed on site. So traditional construction is time taking process while prefabricated reduced the construction time.
Weather friendly Raw Materials : Components of prefabricated structure are manufactured in a controlled environment according to the industrial standards. Carbon fiber coating and monocoat paint are used to prevent corrosion in components of prefabricated structure. So moisture does not affect prefabricated components in rainy season.
A prefabricated structure is a structure that is manufactured in manufacturing setup under controlled environment. Prefabricated construction is growing well in the construction industry all over the world. Today, prefabricated construction has become one of the major components of the developed countries and developing countries are in progress. In developed countries building construction are mostly prefabricated. So prefabricated construction has growth potential in the years to come. Now in Indian construction industry mostly buildings are prefabricated structure because of the various advantages like flexibility in designs, higher in durability, recyclable and cost effectiveness.
These prefabricated structures are known for fast and affordable type of construction and hence the demand for prefabricated construction is increasing in India. More than 80% buildings are being built in the country with the use of Pre Engineered Building technique. These prefabricated structure includes stability, low maintenance, economic, rapid construction and easy future expansion. By using proper insulation, puf panels and sufficient air changers in the building, more cost can be saved.
Prefabricated structures are crafted to be energy efficient. Steel and metal components blended with panels are made with high pre- and post-consumer recycled materials. The building components themselves have also an energy saving capabilities. They also have recyclable properties which makes prefabricated construction one of the preferred options in the market. An imperative characteristic of these structures are therefore that it is energy efficient and a smart choice of construction. Besides being cost effective, there are many reasons for the popularity of prefabricated structures.
A Polyurethane Foam(PUF) Panel is an important product in the construction industry because of the numerous advantages. Actually PUF panel is one of the most effective way to maintain the energy efficiency of the building. Insulated PUF panel building keeps the building cool in summer and warm in winter. As the result Puf panel is saving up to 40 – 50 % of heating and cooling cost. Puf insulated panels increase the effect of thermal efficiency and reduce the temperature inside the building. Puf panels are used for various applications like Food processing industry, Cold storage, Living Shelters, Prefabricated shelters, porta cabins, ripening chambers, clean rooms, Control rooms, health centres, wall cladding, High altitude accommodation shelters and many more.
– Higher energy saving because of very low thermal conductivity
– Total construction cost (materials and labor) is lower than for traditional framing
– Reduce the effect of noise pollution
– All weather proof construction and maintenance free
– Long lasting value with controlled quality, accuracy & speed of construction
– Lighter in weight, easy to transport and highly Insulated
– High in quality, durable and economical
– Easy assembling
The durability, efficiency and attributes of any structure varies according to the panels that it is made of. The prefabricated PUF panels manufactured by EPACK offer high performance and low energy consumption. With a team of experiences engineers and technicians, designers and draughtsman, we ensure industry standards for every product that is rolled out.
Auxiliary sheds utilized as a part of businesses to store raw materials or for item fabricating, commonly known as Industrial Sheds. These modern sheds are utilized for workshops, railways stations, warehouses, hangers, storage plants, factories, godowns etc. Actually steel is one of the most preferred materials of construction not only in India but all over the world. To fabricate any industrial shed, steel products are used in it and these steel products manufactured by PEB companies. Industrial sheds are manufactured using pre engineered building technology which is in demand in the construction industry. The thing to note here is that this technology is not new to the construction industry but still many Indian companies are not aware about this technology due to non-availability in recent past.
Pre Engineered Building is progressively these days to proficiently fulfill an immense scope of versatile auxiliary applications and tasteful plan prerequisites. PEB sheds are design and fabricated according to client’s requirements. Pre engineered building is a prefabrication process and to fabricate industrial shed columns, purlin, roof are manufactured prior on the manufacturing site. Actually PEB is cost effective, strong, durable and recyclable. Pre Engineered building suitable for low rise, high rise and mid rise steel structures.
Major Components in PEB:
– Primary frames / Main framing
– Secondary frames/ End wall framing
– Roof Sheeting and Wall Cladding
– Structural subsystems
– Foundation and Floor systems
– Other accessories like as sliding doors, roll up doors, windows, louvers.
Indian construction industry have immense industrial shed manufacturers but some of PEB companies are giving the quality services and fulfill the client’s requirements. EPACK Polymers Private Limited is one of the leading construction company which giving the best Services to their clients. EPACK have own manufacturing plant and excellent technical team which are capable of design & execute any type of steel structures. EPACK have huge experience more than 20 Years in the construction industry. So there is no doubt to say that PEB is an excellent choice for Industrial sheds.